基于红外热图序列的板级芯片故障诊断研究
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1. 华中科技大学机械科学与工程学院

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TN219

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Research on faults diagnosis of circuit board chip based on infrared images series
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1.School of Mechanical Science &2.Engineering, Huazhong University of Science and Technology

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    摘要:

    芯片引脚的开路和短路缺陷会极大地影响电路板性能,现有缺陷检测方法存在适用范围窄,准确率低等不足之处。而电路板红外热图序列中包含丰富的故障类别信息,利用序列时域特征可以提高故障诊断准确率,所以本文提出基于红外热图序列的板级芯片开/短路缺陷检测方法。首先记录芯片关键区域在上电程序响应过程的温度均值序列,运用Savitzky Golay卷积平滑法对其平滑滤波后提取时域特征参量,利用主成分分析法优选关键特征;然后构建支持向量机分类模型,利用粒子群算法优化支持向量机模型参数,使其能有效区分不同的电路板故障类型。为验证提出的方法在芯片开/短路缺陷检测中的有效性,在开发板上的主控芯片上进行了多种焊球开/短路模拟实验。结果表明,优化后的分类模型在测试集的交叉验证分类准确率为96.90%,证明了本文方法诊断芯片开/短路缺陷的有效性。

    Abstract:

    Open circuit and short circuit of chip can greatly affect the performance of the circuit board. Existing fault detection methods have some shortcomings, such as narrow scope of application and low accuracy. The infrared images series of circuit board contains multiple category information of faults. Using its time domain features can improve the accuracy of fault diagnosis. Therefore, we propose a chip open/short circuit defects inspection method based on infrared images series. Firstly, the mean temperature series of the critical area of chip during the response process of the power-on procedure is recorded and smoothed by Savitzky Golay convolution smoothing method. The time domain features are extracted,which are optimized by principal component analysis. Then support vector machine classification model is constructed, whose parameters are optimized by particle swarm algorithm to effectively distinguish different types of circuit board defects. In order to prove the validness of the method proposed before, a variety of solder ball open/short circuit experiments are carried out on a CPU chip of circuit board. The research results show that the cross-validation classification accuracy of the optimized SVM model in the test dataset is as high as 96.90%, which proves the validness of the method for detecting the chip open/short defects in this paper.

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  • 收稿日期:2022-12-28
  • 最后修改日期:2022-12-28
  • 录用日期:2023-01-19
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